Water˙Liquid˙Products process treatment and application

          Filtration˙Membrane                 Biotechnology

unit operation/process purification design, technique and application

New innovative self-flush straining filtration design of constant clean membrane, constant cake filtration unit operation technique are substituted the conventional filtration and membrane separation unit operation technique and application to do the wide, automatic and continuous concentration, extraction, screening, filtration, purification, dewatering, separation and drying unit operation process application  

The unit operation technique and application of filtration and membrane separation are very important at the chemical, food, pharmaceutical, raw material, biologicals, biotechnology process operation of concentration, extraction, screening, filtration, purification, dewatering, separation and drying application, up to now, they can not breakthrough and overcomed the cake filtration problems, So they are still hard to do wide, effective and automatic continuous process operation treatment and application (not automatic batched continuous operation treatment and application)

The new innovative self-flush filtration, membrane separation technique, design and application are controlled the the straining cake variation of filter media which can be functioned the filter media at constant clean membrane, constant cake filtration and dialytic osmosis unit operation for wide effective water, liquid, solids, powder, wastewater, products of automatic continuous process concentration, screening, purification, filtration, separation, dewatering and drying treatment and application

.The point of constant clean membrane filtration

                 technique, design and application

        1. 10~1 mm metal filter------applied at solids, powder, water, liquids, products  

                                                      screening, purification, separation, dewatering, drying

                                                      treatment and application

         2. 10~400 metal mesh------ a. applied at solids, powder, screening, purification,

                                                         separation, dewatering, drying treatment and application  

                                                     b. applied at air purifying, dust collector, air discharging

                                                         treatment and application

                                                     c. applied at water, liquids, products, wastewater process

                                                         concentration, screening, filtration, purification,

                                                         separation, dewatering, drying treatment and application

         3. 100~1 micron MF filter--a. applied at solids, powder, screening, purification,

                                                         separation ,dewatering, drying treatment and application

                                                     b. applied at air purifying, dust collector, air discharging,

                                                         VOC pollution control treatment and application

                                                     c. applied at water, liquids, products, wastewater process

                                                         concentration, screening, filtration, purification,  

                                                         separation, dewatering, drying treatment and application

 constant clean

 membrane

 filtration

 technique

 application

 

 

Solids, powder

Process application

 

process air, pollution air 

purifcation application

 

water, liquid, products, wastewater process application

screening, purification, separation,

dewater, dry, dust collector, exhaust air

 

screening, purification, filtration, dry, dewater, air pollution purification, VOC purification

 

concentration, extraction, screening, purification, filtration, separation, dewater, dry application

          [example]  The dewatering metal mesh of spraying dryer and drying units are easy to

                          be caked to be reduced down dewatering and drying effect

. The point of constant cake filtration technique,

                    design  and application

1. 10~400 metal mesh----- a. applied at solids, powder, screening, purification,

                                               separation, dewatering, drying treatment and application

                                           b. applied at air purifying, dust collector, air discharging

                                               treatment and application

                                           c. applied at water, liquids, products, wastewater process

                                               concentration, screening, filtration, purification,

                                               separation, dewatering, drying treatment and application

2. 100~1 micron MF filter-- a. applied at solids, powder, screening, purification,

                                                  separation ,dewater, dry treatment and application

                                              b. applied at air purifying, dust collector, air discharging,

                                                  VOC pollution control treatment and application

                                              c. applied at water, liquids, products, wastewater process

                                                  concentration, screening, filtration, purification,

                                                  separation, dewater, dry treatment and application

3. 0.45~0.2 micron SMF filter--a. applied at air purification, VOC purification

                                                       clean room treatment and application

                                                   b. applied at water, liquids, products, wastewater

                                                       process concentration, screening, filtration, purification,

                                                       separation, dewater, dry treatment and application

4. 0.1~0.01 micron UF filter----a. applied at water, liquids, products, wastewater process

                                                      concentration, screening, filtration,  purification, separation,

                                                      dewater, dry treatment and application

constant cake

filtration 

technique

design

application

 

 

 

process air, 

pollution air 

purifcation application

 

water, liquid, products,

wastewater process

application

 

 

 

screening, purification, filtration, dry,

dewater, air pollution purification,

VOC purification

 

concentration, extraction, screening,

purification, filtration, separation,

dewater, dry application

   

.The point of constant dialytic osmosis

                 technique, design and application

        1. 100~400 metal mesh-----------a. applied at water, liquids and products process

                                                                concentration, screening, filtration, purification,

                                                                separation, dewater, dry treatment and application

        2. 100~1 micron MF filter--------a. applied at water, liquids and products process

                                                                 concentration, screening, filtration, purification,

                                                                 separation, dewater, dry treatment and application

        3. 0.45~0.2 micron SMF filter----a. applied at water, liquids and products process

                                                                 concentration, screening, filtration, purification,

                                                                 separation, dewater, dry treatment and application

        4. 0.1~0.01 micron UF filter------a. applied at water, liquids and products process

                                                                 concentration, screening, filtration, purification,

                                                                 separation, dewater, dry treatment and application  

 dialytic osmosis

technique, design

application

 

 

water, liquid, products,

wastewater process

application

 

 

concentration, extraction, screening,

purification, filtration, separation,

dewater, dry application

The unit operation application

       Biotechnology & Biologicals

1. The bio-process unit operation of concentration, screening, filtration,

    purification, separation, dewatering, drying technique and application

2. The bio-purification operation of concentration, screening, filtration,

    purification, separation, sterilization technique and application  

. The unit operation of bio-process technique,

                    design and application

         The unit operation of bioprocess treatment are applied to concentrate and

         extract the bio-molecules of biologicals, microbes, bio-matter, bio-enzyme

         and bio-substances to make bio-products, they are normally needed to keep

         the bio-activity for production, So it can not be broken the cell wall and

         destroyed the bio-molecules into inactive

         The conventional bio-process operation are easy to concentrate and extract

         the micron and submicron particles of 22~0.2 micron rating bio-molecules

         biologicals, microbes, bio-matter, and bio-substances effectively by the

         conventional centrifuge technique and application, but hard to concentrate

         and extract the particles size smaller than 0.1~0.01 micron rating molecular

         weight bio-molecules of bio-enzyme, bio-matter, bio-substances effectively

         for production by conventional centrifuge technique and application, except

         applied the molecular weight UF/NF membrane filter

 

         a. like green algae(chlorophyceae): the particles size at 0.5~20 micron are

            easy to be concentrated and extracted by conventional process treatment

 

 3~5%

green algae

cultured

solutions

and liquids

 

 

 

 

 

600 mesh filter press technique

design and application

1800~3600 RPM centrifuge technique 

design and application

4000~6000  RPM decanter technique 

design and application

Spraying dryer, fluid bed dryer

technique design and application

 

 

 

 

 

 

 

  green algae

concentrated

products

 

         b. like proteinase, dehydrogenase, bio-dye: the molecular weight at 400~

             1000 MW are hard to be concentrated and extracted by conventional

             process treatment

 

proteinase,

dehydrogenase

bio-dye

bio-solutions  

 

 

 

 

UF/NF filter membrane

technique design and application

1800~3600 RPM centrifuge technique 

design and application

4000~6000  RPM decanter technique 

design and application

Spraying dryer, fluid bed dryer

technique design and application

 

 

 

 

 

proteinase,

dehydrogenase

bio-dye

concentrated

products  

 

     [The defect of conventional centrifuge, filtration, membrane separation

       trechnique, design and application applied at the bio-process operation]

       1. the conventional centrifuge, filtration, membrane separation technique, design and

          application are concentrated, extracted, screened, purified, filtered, separated all the

          substances of impurities, solids, suspended solids, reactive chemical substances,

          bacteria, virus, microorganisms, bio-molecules of biologicals, microbes, bio-matter,

          bioenzyme, bio-substances simultaneously, but hard to concentrate, extract, screen,

          purify, filter, separate the specific pure bio-molecules of biologicals, microbes,

          bio-matter, bioenzyme and bio-substances clear effectively

      2. the conventional centrifuge, filtration, membrane separation technique, design and

          application are already very hard to do effective bio-process concentration, extraction,

          screening, filtration, purification, separation, dewatering operation and application, 

          how to do more effective higher quality of bioproducts production

        [point]

       1. The micron, submicron particles size of 0.2~50 micron bio-molecules of biologicals,

           microbes are same as the particles size of 0.2~22 micron bacteria, algae, fungi, mold,

           spores, protozoans and suspended solids which are hard to be discriminated by the

           conventional centrifuge, filtration, membrane separation technique, design and

           application

       2. The ultrafine particles size of 100~1000000 MW bio-molecules of bio-enzyme, bio-

           matter, and bio-substances are same as the particles size of 0.1~0.001 micron virus,

           endotoxin, pyrogen, organic matter, chemicals, toxic matter, total dissolved solids and

           heavy metal which are hard to be discriminated by the conventional centrifuge,

           filtration, membrane separation technique, design and application

New innovative self-flush filtration, membrane separation

technique, design are applied at high quality bio-products

 and bio-process operation treatment and application

 The high quality of bioproducts manufactured and production are

  included the following point of unit operation step:

       1. high quality of bio-fermentation process operation step:

           The fermentation operation step are applied the aseptic water, raw materials, culture

           media and pure microbes for high quality pure bio-liquid and bio-solution production

       2. high quality of bio-process production operation step:

           The high quality bio-process operation step are applied to concentrate, extract, screen,

           filter, purify and separate the specific active pure concentrated bio-molecules of bio-

           matter, bio-enzyme, bio-substances, biologicals, microbes for production

       [point]

       The culture media, fermentation process operation and bio-production of specific bio-

       microbes are same as all the bacterial contaminations of gram positive bacteria, gram

       negative bacteria, pyrogenic bacteria, algae, fungi, molds, spores, protozoans, virus,

       endotoxin, pyrogen, If the process water, raw materials, culture media are not aseptic

       free and the bio-microbes not pure being contaminated all the bacterial contaminations

       of gram positive bacteria, gram negative bacteria, pyrogenic bacteria, algae, fungi, mold,

       spores, protozoans, virus, The bio-production are generated how much gram positive

       bacteria, gram negative bacteria, pyrogenic bacteria, algae, fungi, molds, spores, virus,

       protozoans, endotoxin, pyrogen contaminations are needed to be monitored, validated

  and evaluated  

       [high quality bio-fermentaion process operation]

 

 

pure microbes

        

 

 

  aseptic free

  process water

 

aseptic free 

fermentation operation

 

high quality pure

bio-liquid, solutions

  

  IPT  pyogen test

 

 

 

 

 

         

 aseptic free        raw materials  culture media

       

 IPT  pyogen test  

 

 

 

 

 

 

To monitor, check and validate the pocess water culture media up to aseptic free or not

prevent all the bacterial contaminations of gram positive bacteria, gram negative bacteria, pyrogenic bacteria, algae, fungi, molds, spores, virus, protozoans, endotoxin, pyrogen to be generate

1. New innovative self-flush filtration, membrane separation

        design, technique and application are applied at the aseptic

                 pure process water screening, filtration, purification,

                sterilization separation treatment and operation

         [purpose]  to purify the process water up to aseptic free, contaminations free and

                           ultrapure water

         [effect]  to purify and separate the impurities, solids, suspended solids, bacteria,

                        algae, virus, fungi, molds, spores, protozoans, organic matter, chemicals,

                        toxic matter, total dissolved solids, heavy metal clear

         [mode 1]  to make aseptic free, ultrapure process water

 

 

 city

 water

 

 

 Nano-

polymer

    

 

 

1~0.1 micron

self-flush filtration

membrane

separation design  

     

   

 6~8 D

ultraviolet

sterilizer

    

 

 aseptic free

ultrapure

process water

To concentrate, purify and separate the impurities, solids suspended solids, bacteria, algae, virus, fungi, molds, spores, protozoans, organic matter, chemicals, toxic matter, total dissolved solids, heavy metal clear; bacterial contaminations down to low than 1~0.001 CFU/ml

To filter and purify the impurities, solids, suspended solids, bacteria, algae, virus, fungi, molds, spores, protozoans, organic matter clear; bacterial contaminations down to low than 1~0.001 CFU/ml

Perform 6~8 D (99.9999%~99.999999% sterilization rate to destroy the gram positive bacteria and gram negative bacterial count low than 10-6 CFU/ml

 

         [mode 2]  to make bacteria free process water

 city

 water

 1~0.1 micron self-flush 

 filtration membrane

  separation design

        

 

 

 6~8 D

ultraviolet

sterilizer

    

 

 bacteria free

process water

    

To filter and purify the impurities, solids suspended solids, bacteria, algae, virus, fungi, molds, spores, protozoans, organic matter clear; bacterial contaminations down to low than 1~100 CFU/ml

  sterilization rate:

 99.9999%~

 99.999999%

bacteria free

water: low than

 10 –4 ~10 -6 CFU/ml

   

         [mode 3]  to make endotoxin free, pyrogen free process water

 city

water

   

 

 6~8 Dultraviolet sterilizer

  

 0.1~0.01 micron constant cake filtration, dialytic osmosis membrane separation design

          

 bacteria free orpyrogen free process water

   

 bacteria count:   100   CFU/ml

 

 

 steilization    rate 99.9999%~  99.999999%

 

 batched, aseptic free, daily disassembled, clean and reolacement filter media, the purified bacterial counts low than 0.000001 CFU/ml

 

 bacteria residues low than 10 -6 CFU/ml, endotoxin/pyrogen contents low than 0.2 EU/ml

                                          

continuous, not aseptic free, without daily disassembled, clean and reolacement filter media,                the  purified bacterial counts low than 0.01~0.000001 CFU/ml

 

 

 

                      

bacteria residues low than 

10 -2 ~ 10 -6 CFU/ml, endotoxin/pyrogen contents higher than 0.2 EU/ml

 

   

 Please see next page

 

 

 

Bright Glory Enterprise,Co.Ltd/

SanDa membrane & Nano,Co.Ltd

5F-3, No.162, Sec. 4, Chunghsiao E. Road, Taipei, Taiwan          

Tel: 886-02-2731-8306        Fax: 886-02-2731-8221   

web site: www.bge.com.tw  web site: http://3w.bge.com.tw     Email: hong@bge.com.tw