2. New innovative self-flush filtration, membrane separation

     design,  technique and application are applied at the high

              quality of micron, submicron rating biomolecules of

             bio-process operation treatment and application  

         (like green algae: the bio-molecules particles at 0.5~20 micron rating)

         [purpose]  to concentrate, extract, screen, filter, purify and separate the specific 0.5~

                          20 micron green algae bio-molecules into concentrated pure bioproducts

         [effect]  to purify and separate the larger than 20 micron rating contaminations of

                       impurities, solids, suspended solids and smaller than 0.5 micron rating

                       contaminations of organic matter, chemicals, toxic matter, total dissolved

                       solids, heavy metal clear effectively

         [comparsion]  the defect of conventional centrifuge, filtration, membrane separation

                                technique, design and application are simultaneously concentrated and

                                extracted all the contamination of impurities, solids, suspended solids,

                                organic matter, chemicals, toxic matter, total dissolved solids, heavy

                                metal within the concentrated bioproducts  

 

[micron & submicron rating bio-process unit operation chart]

     100                 50                                            1                          0.2                        0.1                     0.01                             0.001                            0.0001   

    micron           micron                                micron                  micron                 micron             micron                         micron                         micron

             

 

      bacteria

algae

 

         endotoxin, pyrogen

       virus       

 

 

 

 Blue

 algae

        green   

algae

     1000000   MW  

Bio-dye, pigment

        enzyme         

100 MW

   

step 1

 

   step 2     
                     

step 3

   

      [step 1]  applied the constant clean membrane, constant cake filtration of 20 micron

                     filter cloth to screen, filter and purify the contaminations of larger than 20

                     micron impurities, solids, suspended solids clear                                                                                                                                                                                                                                                  penetration rate

bio-solutions 

 of 3~5%

 green algae

 

constant clean membrane

constant cake filtration

of 20 micron filter cloth

 

the purified bio-solutions

larger than 20 micron: 1~5%

smaller than 20 micron: 95~99%

      [step 2]  applied the constant cake filtration of 0.5 micron filter membrane to screen,

                    filter and purify the contaminations of smaller than 0.5 micron suspended

                    solids, organic matter, chemical, total dissolved solids, heavy metal clear                                                                                                      penetration rate

bio-solutions

after 20 micron

filter purified

 

constant cake filtration

of 0.5 micron

 filter membrane  

 

the purified bio-solutions

larger than 0.5  micron: 1~5%

smaller than 0.5  micron: 95~99%

      [step 3]  applied the constant cake filtration and dialytic osmosis filtration of 0.5

                     micron filter membrane to concentrate and extract the 20~0.5 micron bio-

                     molecules of green algae into concentrated bioproducts

                                                                                              penetration rate

bio-solutions

after 0.5 micron

filter purified

 

constant cake filtration, dialytic osmosis process concentration and extraction operationof 0.5 micron filter membrane  

 

concentrated

green algae

products

 

   [conventional bio-process unit operation application chart]

         concentration, extraction, screening, filtration, purification, separation, dewatering drying design

 

 3~5%

green algae

bio-solutions

 

 

 

 

 

 

The 600 mesh filter press of batched

accumulative cake filtration design

The 1800~3600 RPM centrifuge of

concentration and extraction design

The 4000~6000  RPM centrifuge of

concentration and extraction design

The spraying dry, fluid bed dry of

concentration and extraction design

 

 

 

   

green algae

concentrated

  

The concentrated green algae are contained with impurities, solids, suspended solids, bacteria, virus, organic matter, chemicals, TDS, heavy metal

   3. New innovative self-flush filtration, membrane separation

    design, technique and application are applied at the high

            quality of ultrafine molecular weight biomolecules of

                bio-process operation treatment and application  

          (like bio-enzyme: the molecular weight at 400~1000,000 MW about

         0.1~0.001 micron rating)

         [purpose]  to concentrate, extract, screen, filter, purify and separate the specific 400~

                          100,000 MW bio-enzyme into concentrated pure bioproducts

         [effect]  to purify and separate the larger than 1000,000 MW contaminations of

                       impurities, solids, suspended solids and smaller than 400 MW bio-molecular

                       contaminations of organic matter, chemicals, toxic matter, total dissolved

                       solids, heavy metal clear effectively

         [comparsion]  the defect of conventional centrifuge, membrane separation filtration

                                 technique, design and application are simultaneously concentrated and

                                extracted all the contamination of impurities, solids, suspended solids,

                                organic matter, chemicals, toxic matter, total dissolved solids, heavy

                                 metal within the concentrated bioproducts

 

[ultrafine molecular weught bio-process unit operation chart]  

     100                 50                             1                        0.2                        0.1                           0.01                             0.001                                     0.0001   

    micron           micron                 micron                micron              micron                        micron                         micron                                    micron

             

 

      bacteria

algae

 

       endotoxin, pyrogen

       virus       

 

 

 

 Blue

 algae

        green   

algae

     1000000   MW  

Bio-dye, pigment

      enzyme       

100 MW

   

                      step 1             

 

  step 2
                                                                      

      step 3  

 

      [step 1]  applied the constant clean membrane, constant cake filtration of 1000,000

                    MW filter membrane to screen, filter and purify the contaminations of larger  

                    than 1000,000 MW of impurities, solids, suspended solids clear                                                                                                       penetration rate    

bio-solutions 

 of 3~5%

 green algae

 

constant clean membrane

constant cake filtration of

1000,000 MW membrane  

 

the purified bio-solutions

larger than 1000,000 MW: 1~5%

smaller than 1000,000 MW : 95~99%

      [step 2]  applied the constant clean membrane, constant cake filtration of 400 MW

                  filter membrane to screen, filter and purify the contaminations of smaller

                  than 400 MW of suspended solids, organic matter, chemical, total dissolved

                 solids, heavy metal clear                                                                                                      penetration rate

bio-solutions

after 1000,000 MW 

membrane purified

 

constant cake filtration

of 400 MW filter

membrane design  

 

the purified bio-solutions

larger than 400 MW: 1~5%

smaller than 400 MW: 95~99%

      [step 3]  applied the constant cake filtration and dialytic osmosis filtration of 400 MW

                     micron filter membrane to concentrate and extract the 1000,000 MW bio-

                     molecules of bio-enzyme into concentrated bioproducts                                                                                                      penetration rate

pure bio-solutions

after 400 MW filter

  membrane purified

 

constant cake filtration, dialytic osmosis process concentration and extraction operation of  400 MW filter membrane  

 

concentrated

bio-enzyme

products

 

      [conventional bio-process unit operation application chart]

                                   concentration, extraction, screening, filtration                                                               purification, separation, dewatering drying design

 

 3~5%

bio-enzyme

bio-solutions

 

 

 

 

 

 

The UF/NF membrane design of

batched cake filtration design

The 1800~3600 RPM centrifuge of

concentration and extraction design

The 4000~6000  RPM centrifuge of

concentration and extraction design

The spraying dry, fluid bed dry of

concentration and extraction design

 

 

 

   

Bio-enzyme

concentrated

  

The concentrated bio-enzyme are contained with impurities, solids, suspended solids, bacteria, virus, organic matter, chemicals, TDS, heavy metal

. The unit operation of bio-purification 

                   technique, design and application

    The unit operation of bio-purification treatment are applied to concentrate,

     extract, screen, filter, purify, separate the bio-molecules contaminations of

     bacteria, algae, virus, fungi, molds, spores, protozoans, endotoxin, pyrogen

     out of water, liquid and products to do the bacteria-free, germ-free, pyrogen

     free and endotoxin free water, liquid, products, they are normally applied to

     destroy the active organisms into inactive for effective bio-purification

     process operation treatment and application

     The correct bio-purification operation application are needed to establish

     the purification design to separate the filtered microorganisms out of filter

     media clear to keep the filter media at constant aseptic free for effective

     bio-purification effect; If not, the filtered microorganisms will be standing

     on the filter media and growth fastly being transformed the filter media into

     the unclear serious bacterial contaminations bed

     Due to the incorrect bio-purification concept and application, The effect of

     conventional bio-purification operation are hard to purify the water, liquid

     and products up to bacteria free, germ free, aseptic free, endotoxin free and

     pyrogen free, except disassembled, clean and replacement the filter media

     oftenly and daily

  1. The conventional filtration, membrane separation technique 

     and design applied at bio-purification operation application

          A)  5~1 micron filter media applied at bio-purification operation application

                               daily disassembled, clean and replacement    bacterial residues after filtration

   

 

     

 

                      

Process

system

 

water

system

 5~1 micron

filter media

 

 5~1 micron

filter media

 

before saturation, low than100 CFU/ml

after saturation, purification rate: 80~90%

 

After saturation, the bacteria count:

100000~100000 CFU/ml

                                        

 

                                              

                          not daily disassembled, clean and replacement    bacterial contaminations

                                      after 3~7 days used

          B)  0.45~0.2 micron filter media applied at bio-purification operation application

                      daily disassembled, clean and replacement    bacterial residues after filtration

   

 

     

 

                      

Process

system  

water

system  

 

 

 

 0.45~0.2 micron

filter media

   

 

 0.45~0.2 micron

filter media

  

 

before saturation:                          bacterial residues low than1~100 CFU/ml pyrogen residues low than0.2 EU/ml

after saturation:                                     bacterial purification rate: 90~99%  pyrogen purification rate: 30~50%  

 

After saturation:

bacterial count: 100~10000 CFU/ml

pyrogen contents: 0.2 EU/ml  

 

                     

     

 

                            

                          not daily disassembled, clean and replacement    bacterial contaminations

                                           after 3~7 days used

           C)  UF/NF/RO membrane applied at bio-purification operation application   

                     daily disassembled, clean and replacement    bacterial residues after filtration

   

 

     

 

                      

Process

system  

 

water

system  

 

 

 

UF/NF/RO

filter membrane

   

 

UF/NF/RO

filter membrane

  

 

before saturation:                          bacterial residues low than1~100 CFU/ml pyrogen residues low than0.2 EU/ml

after saturation:                                     bacterial purification rate: 90~99%  pyrogen purification rate: 90~99% 

 

After saturation:  

bacterial count: 100~1000 CFU/ml  

pyrogen contents: 0.2 EU/ml  

 

                     

     

 

                            

                          not daily disassembled, clean and replacement    bacterial contaminations

                                           after 3~7 days used  

 

[question] After aseptic 0.2 micron SMF, UF/NF/RO filtration, the purified

                water can be monitored about 3~10 CFU/ml contaminations

   

2.New innovative self-flush filtration, membrane separation design

      and technique applied at bio-purification operation application

     The new innovative self-flush filtration, membrane separation technique,

     design and application are designed with self-flush design which can be

      flushed the filtered debris out of filter media effectively and automatically

      to keep the straining media at low bacterial contaminations to purify all

      the contaminations clear for effective bio-purification operation treatment

      and application

 

          A)  5~1 micron filter media applied at bio-purification operation application

 

                               daily disassembled, clean and replacement    bacterial residues after filtration

   

 

     

 

                      

                                              5~1 micron filter media

Process

system  

water

system  

 

 

constant clean

membrane

   

Constant cake

filtration

   

before saturation, low than100 CFU/ml     after saturation, the purification rate:             constant clean membrane: 80~90%        constant cake filtration: 90~99%

 

After saturation, the bacteria contaminations:

constant clean membrane:100~200 CFU/ml

constant cake filtration:100~200 CFU/m

 

 

     

 

                               

                          not daily disassembled, clean and replacement    bacterial contaminations

                                          after 3~7 days used

 

          B)  0.45~0.2 micron filter media applied at bio-purification operation application

                               daily disassembled, clean and replacement    bacterial residues after filtration

   

 

     

 

                      

                                    0.45~0.2 micron filter media

Process

system

 

 

water

system

 

 

constant clean

membrane

   

Constant cake

filtration  

 

 

before saturation, low than10~100 CFU/mlafter saturation, the purification rate:constant clean membrane: 90~99% constant cake filtration: 99~99.9%

 

After saturation, the bacteria contaminations:

constant clean membrane:100~200 CFU/ml

constant cake filtration:100~200 CFU/ml

                                       

 

                                                                   

                          not daily disassembled, clean and replacement    bacterial contaminations

                                          after 3~7 days used

 

          C)  UF/NF/RO membrane applied at bio-purification operation application

                               daily disassembled, clean and replacement    bacterial residues after filtration

   

 

     

 

                      

                                                      UF/NF/RO membrane

Process

system

 

 

 

water

system

 

 

 

constant clean

membrane

   

 

Constant cake

filtration

   

 

 

 

before saturation, low than1~10 CFU/ml 

after saturation, the purification rate:

constant clean membrane: 90~99%

constant cake filtration: 99~99.9%

 

After saturation, the bacteria contaminations:

constant clean membrane:100~200 CFU/ml

constant cake filtration:100~200 CFU/m

 

     

 

                               

                          not daily disassembled, clean and replacement    bacterial contaminations

                                          after 3~7 days used  

 

   

 

 

Bright Glory Enterprise,Co.Ltd/

SanDa membrane & Nano,Co.Ltd

5F-3, No.162, Sec. 4, Chunghsiao E. Road, Taipei, Taiwan          

Tel: 886-02-2731-8306        Fax: 886-02-2731-8221   

web site: www.bge.com.tw  web site: http://3w.bge.com.tw     Email: hong@bge.com.tw