The description of

  Disinfect˙Aseptic˙Sterilization    

treatment, monitoring and validation

The conventional disinfection, aseptic and sterilization treatment, design, monitoring and validation are the point of water, liquid, products being treated up to aseptic free, but they are still hard to do real, effective disinfection, aseptic and sterilization treatment, monitoring and validation application to purify and verify the water, liquid, products being treated up to aseptic free

1. The unclear disinfection, aseptic, sterilization effect of conventional

  disinfection, aseptic and sterilization treatment and design are hard to

  do effective disinfection, aseptic and sterilization effect to disinfect,

  purify and sterilize the water, liquid, products into aseptic free

2. The conventional bacterial culture media are always existed the false

  aseptic free test and monitoring, also hard to be monitored and verified

  the low bacterial residues of sterilized water, liquid and products up to

  aseptic free or not

3.The conventional biological indicator are best aseptic free sterilization

  validation test and monitoring, but still existed the false aseptic free

  sterilization validation test and monitoring,

4.The conventional endotoxin and in vivo pyrogen test(rabbit test) are

  best aseptic free water, liquid and products test and monitoring, but

  still existed the false aseptic free water, liquid and products test and

  monitoring,

 

Low costs and expense, economic, cheap, simple, convenient, fast, effective, correct disinfection, aseptic and sterilization design and application are the best way to insure the disinfected, aseptic and sterilized water, liquid and products up to aseptic free, also the point and direction of water, liquid and products being disinfected, purified and sterilized treatment

 
The wide bacteria residues definition of aseptic free, germ free and bacteria free water, liquid, products are influenced and formed the incorrect disinfection, aseptic and sterilization concept and application being applied

and the conventional bacteria, aseptic and sterilization validation test and monitoring are hard to test, monitor and verify the clear bacterial residues of disinfected, aseptic and sterilized water, liquid and products which are the key factor to form the incorrect disinfection, aseptic and sterilization treatment and application

[The bacterial residues of aseptic free, germ free and bacteria free]

1. The bacterial residues definition of aseptic free, germ free and bacteria

  free water, liquid and products for in vitro application

  a. good-for-you microbes: 30000 CFU/ml, like yeast, lactobacillus

  b. non-pyrogenic microbes: low than 1, 100 CFU/ml

  c. pyrogenic organisms:0.01 CFU/ml, like E.coli, salmonella, enterovirus,

    and cryptosporidium will be new pyrogenic organisms at city water

2. The bacterial residues definition of aseptic free, germ free and bacteria

  free water, liquid and products for in vivo application

  a. aseptic treatment: low than0.001 CFU/ml and endotoxin/pyrogen residues

                  low than0.2 EU

  b. sterilization treatment: low than0.000001 CFU/ml and endotoxin/pyrogen

                       residues low than0.2 EU

 

 
[The definition of disinfection, sterilization and aseptic treatment]

1.The definition of disinfection treatment:

  to kill, disinfect and inhibit the bacteria, virus, spores and protozoans into

  inactive organisms to reduce down the bacterial contaminations, and to prevent

  and inhibit the bacteria, virus, spores and protozoans being wide contaminated,

  spreaded and infected effectively are called disinfection treatment

  The conventional disinfection treatment method: like sun, light, burn, boiling,

  heat, ozone, ultraviolet, chlorine, formalin, chemical disinfectant, cleaner,

  Normally, The most of people are misconsidered that the bacteria, virus, spores

  and protozoans will be disinfected into inactive completely and the disinfected

  water, liquid and products should be aseptic free, germ free and bacteria free

  after disinfection treatment

 

2.The definition of sterilization treatment:

  to kill and destroy the bacteria, virus, spores and protozoans into inactive

  organisms completely, and reduced down the bacterial residues of sterilized

  water, liquid and products low than 0.000001 CFU/ml effectively are called

  sterilization treatment

  The conventional sterilization treatment method: like steam, dry heat, EO-gas

  and radiation sterilization treatment

  Normally, The most of people are misconsidered that the bacteria, virus, spores

  and protozoans will be sterilized into inactive completely and the sterilized

  water, liquid and products should be aseptic free, germ free and bacteria free

  after sterilization treatment

 

3.The definition of aseptic treatment:

  to purify the bacteria, virus, spores and protozoans of water ,liquid and products

  clear completely and effectively by the aseptic 0.2 micron and UF/NF/RO filter

  membrane up to aseptic free of germ free, bacteria free, endotoxin free and

  pyrogen free water, liquid and products, the bacteria residues low than0.001

  CFU/ml and endotoxin/pyrogen residues low than 0.2 EU are called aseptic

  treatment

  The conventional aseptic treatment method are applied the 0.2 micron aseptic

  filter cartridges and aseptic UF/NF/RO membrane to filter and adsorb the 0.2~

  22 micron particle size of bacterial microbes and 0.1~0.001 micron particle size

  of virus, endotoxin and pyrogen clear

  Normally, The most of people are misconsidered that the bacteria, virus, spores

  and protozoans will be filtered and purified clear completely and the filtered and

  purified water, liquid and products should be aseptic free, germ free, bacteria

  free, endotoxin free and pyrogen free after 0.2 micron filter cartridges and UF/

  NF/RO membrane aseptic treatment

 

[The aseptic test, monitoring and validation of bacterial culture,

 sterilization validation and endotoxin/pyrogen test]

 

1.The aseptic test, monitoring and validation of bacterial culture test

  apply the culture media to cultivate the bacteria, virus, spores and protozoans

  into colony to test, monitor and validate the bacterial contents of water, liquid

  and products up to aseptic free or not

  Due to the formation of colony are designed to be cultivated at the 1, 10, 100

  CFU/ml and also inhibited by the disinfectant, steriliant and antibiotics, So the

  culture media are easy to be cultivate the false aseptic free test, monitoring and

  validation result

  Normally, The culture media are unavailable used at the low bacterial residues

  and conatined the disinfectant, steriliant and antibiotics of disinfected and

  sterilized water, liquid and products test, monitoring and validation

  Although the low bacterial residues of membrane, ATP (adenosine triphosphate)

  test have already been development and application, but still confined at the

  bacterial residues range of 0.01~0.001 CFU/ml aseptic test, monitoring and

  validation

 

2.The aseptic test, monitoring and validation of sterilization validation

  apply the sterilization validation factor of the pre-sterilization bacterial contents

  of water, liquid and products, and the process sterilization temperature, dosage,

  concentration and times being acted on the cooling point of sterilized water,

  liquid and products to test, monitor and validate the post-sterilization bacterial

  residues of sterilized water, liquid and products up to 0.000001 CFU/ml or not

  The aseptic test, monitoring and validation of sterilization validation are

  included the process steam, dry heat, EO-gas and radiation sterilization test,

  monitoring and validation of biological indicator, not included the process

  steam, dry heat, EO-gas and radiation sterilization application of chemical

  indicator

  Normally, all most of customers are misconsidered that the sterilization dosage,

  temperature, concentration test, monitoring and validation of chemical indicator

  can be acted as the sterilization validation indicator of aseptic test, monitoring

  and validation, and the lethal rate of biological indicator can be acted as the sterilization

  validation indicator of aseptic test, monitoring and validation,

  In factually, The aseptic test, monitoring and validation of sterilization

  not so simple and easy to test, monitor and validate the sterilized

  water, liquid and products up to aseptic free being performed by the above

  individual test, monitoring and validation

  The correct aseptic test, monitoring and validation of sterilization validation are

  needed to test, monitor and validate the bacteria contaminations of pre-sterilized

  water, liquid and products, the sterilization temperature, concentration and

  dosage of the cooling point of sterilized water, liquid and products being

  functioned up to the expected sterilization temperature, concentration and

  dosage, the resistance (D-value) of sterilized bacterial contaminations, and the

  bacterial residues of post-sterilized water, liquid and products being sterilized up

  to 0.000001 CFU/ml simultaneously

  Although the biological indicator are real, correct and best aseptic test,

  monitoring and validation of sterilization validation to test, monitor and validate

  the bacterial residues of sterilization validation,, If the biological indicator are

  not tested, monitored and validated the populations and the resistance (D-value)

  of sterilized spores, and the sterilization validation being tested, monitored and

  validated at the cooling point of process sterilization , It’s still belonged to

  non-aseptic test, monitoring and validation of sterilization validation and hard to

  confirmed the bacterial residues of sterilized water, liquid and products being

  sterilized up to 0.000001 CFU/ml or not

  More high populations of biological indicator for more high efficiency aseptic

  test, monitoring and validation of sterilization validation, but costs and expense

  are too expensive.

  Normally, most of customers are applied the low populations, unknown D-value

  of biological indicator and the unstability growth promotion rate of self-made

  culture media (soy bean broth) for low costs and expense, economic and cheap

  aseptic test, monitoring and validation of sterilization validation which are hard

  to test, monitor and validate the sterilized water, liquid and products up to low

  bacterial residues low than 0.000001 CFU/ml of aseptic free water, liquid and

  products or not

  Most important at the EO-gas sterilization validation application, The EO-gas

  biological indicator are hard to do effective sterilization validation to test,

  monitor and validate the sterilized water, liquid and products being sterilized up

  to aseptic free or not

 

3. The aseptic test, monitoring and validation of aseptic free validation

  The aseptic test, monitoring and validation of aseptic free validation are applied

  the endotoxin, pyrogen test to test, monitor and validate the endotoxin, pyrogen

  residues of aseptic free water, liquid and products up to low than 0.2 EU, and

  the bacterial residues low than 0.001~0.000001 CFU/ml or not

  a. LAL endotoxin test: to test, monitor and validate the gram-negative bacterial

                     endotoxin residues low than 0.2 EU, gram-negative

                     bacterial residues low than 10 –3 ~ –6 CFU/ml or not

  b. in-vivo pyrogen test: to test, monitor and validate the gram-negative and

                     gram-positive bacterial endotoxin residues low than 0.2

                     EU, gram-negative and gram-positive bacterial residues

                     low than 10 –3 ~ –6 CFU/ml or not

 

Sterilization validation for best germ

  free test, monitoring and validation

            The description of

   Self-contained biological indicator

[summary]

  The sterilization validation test, monitoring and validation of the disinfection, and sterilization effect are best decribed of disinfection and sterilization treatment, and the aseptic test, monitoring and validation of sterilization validation are best explained of disinfection and sterilization validation

 

 [description]

  The resistance (D-value) are the key point and factor of the disinfection and

  sterilization rate (lethal rate) of disinfection and sterilization effect

  all most of disinfection and sterilization treatment (except steam, dry heat, EO-gas, radiation) are designed to disinfect and sterilize the water, liquid and products into aseptic free at the unclear resistance (D-value), how to disinfect and sterilize the bacterial contaminations of water, liquid and products into low bacterial residues of aseptic free water, liquid and products effectively

  The resisitance (D value) are related to the process disinfection and sterilization effect of water, liquid and products disinfection and sterilization treatment, example: steam (autoclave) sterilization

  The spores of bacillus stearothermophilus are hard to be killed, sterilized and destroyed into inactive organisms completely and effectively by the steam sterilization treatment, The different sterilization temperature resisitance (D value) of lethal rate up to 90% are shown following:

  131 oC,  D-value: 0.2 minutes

  121oC,  D-value: 2 minutes

  111oC,  D-value: 20 minutes

  101oC,  D-value: 200 minutes

1. The disinfection and sterilization effect of bacillus stearothermophilus are sterilized at 121oC steam sterilization

   temperature         times                  lethal rate

   121oC           2 minutes (1D)             90%

              add  2 minutes (2D)             99%

              add  2 minutes (3D)             99.9%

              add  2 minutes (4D)             99.99%

              add  2 minutes (5D)             99.999%

              add  2 minutes (6D)             99.9999%

              add  2 minutes (7D)             99.99999%

              add  2 minutes (8D)             99.999999%

2. The disinfection and sterilization effect of bacillus stearothermophilus are sterilized at 131oC steam sterilization

   temperature         times                  lethal rate

   131oC           0.2 minutes (1D)             90%

              add  0.2 minutes (2D)             99%

              add  0.2 minutes (3D)             99.9%

              add  0.2 minutes (4D)             99.99%

              add  0.2 minutes (5D)             99.999%

              add  0.2 minutes (6D)             99.9999%

              add  0.2 minutes (7D)             99.99999%

              add  0.2 minutes (8D)             99.999999%

  The conventional disinfection and sterilization design, treatment and application are not setted up the clear disinfection and sterilization temperature, concentration, dosage, times and the resistance (D value), how to do effective disinfection and sterilization treatment and application to disinfect and sterilize the water, liquid and products up to aseptic free

  As to The correct steam, dry heat, EO-gas, radiation sterilization treatment and application are still needed to be tested, monitored and validated the sterilization temperature, dosage, concentration and times being acted on the cooling point of water, liquid and products, and the 90% lethal rate of resistance (D value), and also needed to be tested, monitored and validated the bacterial contaminations of pre-sterilization water, liquid and products, and the bacterial residues of post-sterilization water, liquid and products, to confirmed thesterilized water, liquid and products up to aseptic free or not

  However, Due to the aseptic test, monitoring and validation of sterilization validation are very complicated, headache, troublesome and wasted money job, all most of conventional steam, dry heat, EO-gas, radiation sterilization treatment and application are simplified the aseptic test, monitoring and validation of sterilization validation operation step, only applied the time meter, chemical indicator and temperature indicator to test, monitor and validate the sterilization temperature, dosage, concentration and times up to expected sterilization temperature, dosage, concentration and times being approved and confirmed the sterilized water, liquid and products up to low bacterial residues of aseptic free water, liquid and products or not

The conventional steam, dry heat, EO-gas, radiation sterilization treatment and application are not tested, monitored and validated the bacterial contaminations of pre-sterilization water, liquid and products, the sterilization temperature, dosage, concentration and times being acted on the cooling point of sterilized water, liquid and products which are the reason why the conventional steam, dry heat, EO-gas, radiation sterilization treatment and application of autoclave, dry heat, EO-gas and radiation sterilization are hard to sterilize the sterilized water, liquid and products up to aseptic free effectively

  Although the some of customers are according to the conventional sterilization validation application being applied the clear low spores populations and clear resistance (D value) of biological indicator as the correct aseptic test, monitoring and validation of steam, dry heat, EO-gas and radiation sterilization validation

  If not test, monitor and validate the bacterial contaminations of pre-sterilization water, liquid and products, not validated at the cooling point, not check the cooling point being functioned up to expected sterilization temperature, concentration and dosage or not, not correct culture media (soy bean broth) for effective bacterial residues test, monitoring and validation, and the clear spores populations being sterilized completely are only shown the point of validation being sterilized at the same as the lethal rate of biological indicator, not shown that all the sterilized water, liquid and products being sterilized up to aseptic free, So how to confirm and validate the sterilized water, liquid and products being sterilized up to aseptic free or not.

  Above description are the reason why the conventional sterilization application being applied the biological indicator for sterilization validation, It’s still not assured the sterilized water, liquid and products being sterilized up to aseptic free or not.

 

We offer the low costs and expense, economic, cheap, convenient and practical self-contained biological indicator which contained high spores 106 CFU/ml populations, clear resistance (D-value: 2.0 minutes), and the specific incubator for self-contained biological indicator incubation application for economic, simple, convenient, fast, effective steam, dry heat and EO-gas sterilization validation application to test, monitor and validate the sterilized water, liquid and products up to low bacterial residues of aseptic free

The self-contained biological indicator and specfici incubator for international sales and service, Please contact: bright@bge.com.tw

1. self-contained biological indicator

  [features] 1. spores populations: 10 6 CFU/ml

          2. resistance (D-value): 2.0~2.2 minutes

          3. contained culture media vial (soy bean broth)

          4. spores: a. bacillus steraothermophilus for steam sterilization

                    validation application

                   b. bacillus atrophaeus (bacillus substilis) for dry heat,

                     EO-gas sterilization validation application

  [benefit] 1. directly to put the bottle of self-contained biological indicator at the

           cooling point of sterilization chamber for effective sterilization

           validation application

         2. after sterilization, only needed to be squeezed the culture media vial

           into broken and put it into specific incubator for effective culture and

           incubation immediately to do correct aseptic test, monitor and

           validation

         3. after the aseptic test, monitoring and validation of the cooling point

           of post-sterilized self-contained biological indicator being tested

           monitored and validated up to aseptic free, the bacterial contents of

           sterilized water, liquid and products can be approved to be performed

           at least 99.9999% sterilization rate (lethal rate)

         4. If the bacterial contaminations of pre-sterilized water, liquid and

           products are controlled low than1 (10 0) CFU/ml and the cooling

           point of post-sterilized self-contained biological indicator being

           tested monitored and validated up to aseptic free, the bacterial

           residues of post-sterilized water, liquid and products can be tested

           monitored and validated low than10 -6 CFU/ml

 

2. specific incubator for self-contained biological indicator incubation

  application

  The self-contained biological indicator and specfici incubator for

  international sales and service, Please contact: bright@bge.com.tw

 

 Full details description: please see next page  

 

 

Bright Glory Enterprise,Co.Ltd/

SanDa membrane & Nano,Co.Ltd

5F-3, No.162, Sec. 4, Chunghsiao E. Road, Taipei, Taiwan          

Tel: 886-02-2731-8306        Fax: 886-02-2731-8221   

web site: www.bge.com.tw  web site: http://3w.bge.com.tw     Email: hong@bge.com.tw

 

2003.11.25 copy right